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SGB Plastics Manufacturing

Work in Progress

Commissioned by  .

Some of the earlier work was also commissioned by
German Technical Co-Operation

 
Contents

This page reflect the activities and outputs of the SGB Plastics Manufacturing. These will include:

  • Outputs, draft and registered unit standards and qualifications

  • Comments on SAQA documents

  • Issues related to the development of qualifications and unit standards

 
2008-03-21 

Inspection and assessment qualifications

After a long battle the Inspection and Assessment Qualifications for Non-Metallics were finally registered by SAQA on 12 March 2008.

The details of teh qualifications and the links to the SAQA website are indicated below.

 

To the many many people who contributed at various points in the process, thank you.

 

 

 

 

60070

National Certificate: Inspection and Assessment (Non-Metallics)

Level 5

138

60072

National Diploma: Inspection and Assessment (Non-Metallics)

Level 5

241

 

UNIT STANDARDS:  for National Certificate: Inspection and Assessment (Non-Metallics)

 

 

ID

UNIT STANDARD TITLE

LEVEL

CREDITS

Core 

117701 

Address safety, health and environmental requirements and hazards in a technical context 

Level 5 

Core 

116783 

Analyse trends and implement continuous improvements 

Level 5 

10 

Core 

253996 

Audit quality documentation 

Level 5 

10 

Core 

252037 

Build teams to achieve goals and objectives 

Level 5 

Core 

253995 

Conduct third party inspections of non-metallic installations 

Level 5 

12 

Core 

116778 

Develop quality plans and ensure overall quality of products or services in a small business or business unit 

Level 5 

10 

Core 

15225 

Identify and interpret related legislation and its impact on the team, department or division and ensure compliance 

Level 5 

Fundamental 

115792 

Access, process, adapt and use data from a wide range of texts 

Level 5 

Fundamental 

252026 

Apply a systems approach to decision making 

Level 5 

Fundamental 

115855 

Create, maintain and update record keeping systems 

Level 5 

Fundamental 

15219 

Develop and implement a strategy and action plans for a team, department or division 

Level 5 

Fundamental 

10147 

Supervise a project team of a technical project to deliver project objectives 

Level 5 

14 

Fundamental 

12433 

Use communication techniques effectively 

Level 5 

Fundamental 

12432 

Use mathematical and statistical techniques effectively 

Level 5 

20 

Elective 

113830 

Conduct costing and budgeting 

Level 4 

Elective 

14473 

Develop and produce computer aided drawings 

Level 4 

Elective 

15234 

Apply efficient time management to the work of a department/division/section 

Level 5 

Elective 

116790 

Commission machines and equipment or pilot and test a new technical service 

Level 5 

10 

Elective 

15223 

Implement training needs for teams and individuals to upgrade skills levels 

Level 5 

Elective 

114879 

Promote a productivity improvement strategy 

Level 5 

10 

 

 

UNIT STANDARDS:  for National Diploma: Inspection and Assessment (Non-Metallics) 

 

 

ID

UNIT STANDARD TITLE

LEVEL

CREDITS

Core 

9904 

Coordinate work group to produce product 

Level 5 

Core 

254034 

Ensure design proposals, design realisation and installation operations meet standards 

Level 5 

10 

Core 

252024 

Evaluate current practices against best practice 

Level 5 

Core 

254014 

Evaluate non-conformances, approve concessions and recommend process rectification 

Level 5 

12 

Core 

13256 

Maintain business processes 

Level 5 

10 

Core 

253994 

Monitor and verify adherence to quality documentation 

Level 5 

12 

Core 

13237 

Optimise the quality assurance system 

Level 5 

Core 

12459 

Optimise the safety, health and environmental protection system 

Level 5 

Core 

253997 

Perform a procedures audit 

Level 5 

10 

Core 

116787 

Plan, monitor and control the financial resources for a small company or business unit 

Level 5 

10 

Core 

254015 

Resolve manufacturing and quality-related disputes 

Level 5 

16 

Fundamental 

252027 

Devise and apply strategies to establish and maintain workplace relationships 

Level 5 

Fundamental 

117854 

Facilitate meetings to deal with conflict situations 

Level 5 

Fundamental 

15226 

Implement systems to meet the flow of information in a team, department or division 

Level 5 

Fundamental 

252025 

Monitor, assess and manage risk 

Level 5 

Fundamental 

115790 

Write and present for a wide range of purposes, audiences and contexts 

Level 5 

Elective 

120128 

Apply the law of contract to insurance 

Level 4 

Elective 

15231 

Create and use a range of resources to effectively manage teams, sections, departments or divisions 

Level 5 

Elective 

116781 

Develop and implement sustainable processes and procedures 

Level 5 

10 

Elective 

117391 

Investigate an incident 

Level 5 

Elective 

15136 

Manage health and safety on a construction project 

Level 5 

Elective 

114716 

Manage installation and maintenance contractors 

Level 5 

16 

 
2007-02-15

MERSETA has requested us to revise the NQF level 5 Certificate and Diploma qualifications to comply with requests by SAQA for changes in October 2005.

Proposed way forward

After discussion with MERSETA staff and the chair of the Plastics SGB the following approach is being proposed:

1. Most of the work is of a technical editing nature.

2. Xasa will do this technical editing and refer to working group members where additional information is required.

3. The revised work will be sent out for comment.

5. Any comments received will be incorporated

6. If people feel the need we can present the finalised documents to a workshop

We are not making any substantive changes to the documents, merely refining and expanding where required.

 Quick review of the process to date

For a full history of the project please scroll down further on this page. In brief:

The level 4 and 5 qualifications were presented to the Consultative Panel in October 2005. This is the structure that has replaced National Standards Bodies. The qualification were recommended for registration with the proviso that in the case of the NQF level 5 qualifications they would only be tabled at the SAQA Qualifications and Standards Committee once certain changes had been effected. The NQF level 4 qualification was registered later ithat year.

 

The changes requested (see SAQA comments & Consultative Panel Comments) had been either addressed or we responded with comments where appropriate. This, however, did not suffice and the SAQA officials indicated that the changes we had made were no sufficient to address the concerns. At a follow-up meeting the following specific changes were requested:

 

 

Change requested

Planned response

1

Remove reference to presenting evidence in court in unit standard “Resolve manufacturing and quality related disputes” No. IAL5.2_04

This was always the make/break issue - A SAQA structure has, however, recently passed for consideration to the Board a qualification for forensic science which contains the same requirements. When I queried that this had been allowed I was told that we should re-submit the unit standard.

2

The unit standards appeared too "thin."

"Thin" meant that they had too little substance. For someone reading the qualification the wording was confusing because it had no context - we therefore agreed to expand the range and define terms with a particular meaning such as assessment, evaluation and audit.

3

There appeared to be a lot of duplication - many of the unit standards have the same competencies

There was also a lack of understanding that different contexts were being addressed, ie the design process, the manufacturing process and the installed equipment in operation. This as for 2 above by adding more descriptive statements where appropriate. In certain cases where the language was deemed to 'heavy'

4

Some of the language was incomprehensible for a lay person

As for 2 above we would use more common language or adding more definitions where this was not possible.

Further issues that impact on the submission

As a result of the time gap between the original submission and MERSETA's go-ahead some other issues have emerged:

 

Issue

Response

1

Some of the registered unit standards selected for incorporation into these qualifications have expired been revised or been replaced

The matrix and the unit standards will be checked for relevance, and where required alternative unit standards will be identified and included. A quick scan shows that one unit standard has expired and there is no clear replacement.

2

New criteria and guidelines for submissions were introduced in January 2006

The qualifications and unit standards will have to be reviewed and adjusted to make certain they comply

3

The research on international comparability may be dated

We will have to do a quick scan to see if there is anything new elsewhere in the world.

4

The references to the draft SANS standard for pressure equipment may be dated

This will have to be checked and updated if necessary.

 
2005-12-12

Inspection and assessment qualifications

The level 4 qualification has been registered. We await a contract to continue the modifications SAQA requires for the level 5 qualifications. Most of these modifications mean developing a glossary of terms

Qual ID

Qualification Title

NQF Level

Learning Subfield

Standards Generating Body (SGB)

National Standards Body

Min Credits

50021 Further Education and Training Certificate: Inspection and Assessment (Non-Metallics) Level 4 Manufacturing and Assembly SGB Plastics Manufacturing NSB 06 - Manufacturing, Engineering and Technology 150
 
2005-10-26

Inspection and assessment qualifications

The changes that SAQA are going to take at least 10 working days. This cannot be done within the current contract. The Chair of the Plastics SGB will be requesting MERSETA to extend the current contract in order to complete the work. The delays experienced earlier in the year have come back to bite us. There are now a new set of officials at SAQA who are reviewing the qualifications and their views and the way they apply the criteria are different.

 
2005-10-20

Inspection and assessment qualifications

I have finally managed to secure a meeting with the SAQA official re the Level 5 Qualifications for Monday 2005-10-24.

 
2005-10-06

Inspection and assessment qualifications

The Level 4 qualifications has now been published for public comment. Follow this link

 
Please feel free to submit comments (within 30 days) to:
The Director: Standards Setting and Development
SAQA
Attention: Mr. E. Brown
Postnet Suite 248
Private Bag X06
Waterkloof
0145
or faxed to 012 – 431-5144
e-mail: ebrown@saqa.co.za
 
Remember comments can also be positive.
----------------------------------------------------------------------
 
Level 5 Qualifications
 

The level 5 qualifications at the moment lie with Mr Ahmet Vawda, Deputy Director responsible for processing higher education qualifications. I am still trying to gain clarity about what the issues are. I have tried to set up a meeting without success. I am continuing to push.

 
2005-09-17

Inspection and assessment qualifications

The consultative panel (despite some ominous comments) recommended the qualifications for registration.

1. The level 4 qualification is being prepared for the government gazette.

2. The level 5 qualifications are being reviewed again by the SAQA staff member responsible for processing Higher Education qualifications to ascertain if the amendments he had requested have been made. Once he is happy they too will be prepared for the government gazette.

3. After 30 days of public comment, they would then be presented to the Authority Sub-committee for final recommendation to the Authority. The latter really just a rubber stamp.

 
2005-06-17

Inspection and assessment qualifications

The work has now been finalised for submission to SAQA.

The next steps in the process:

  1. SAQA will ready them for capturing on the NLRD.
  2. A notice will be published on the SAQA web site and in the Government Gazette
  3. This starts the 30 day period for public comment.
  4. We will include/respond to the comments
  5. The submission goes through the SAQA structures. We can expect the process to take around 10-12 weeks from now

We will send out e-mail notifications whenever we receive information from SAQA.

Important notes:

1. The original intention was to create qualifications for various levels of inspector. What became clear is that the inspector functions are not full qualifications as defined by the NQF regulations. The inspection functions have therefore been embedded in a brooder set of quality assurance qualifications.

2. We have pushed to finish and submit these qualifications despite the lack of sufficient participation in the working group or the lack of comment from members of the broader reference group. We could not extend the process any further.

3. There is still some confusion as to what an NQF qualifications and unit standards represent. In these qualifications the unit standards represent occupational competence, ie what a skilled person should know and be able to do. They do not reflect the contents of courses. Courses need to be designed to assist people achieve the outcomes. We have, however, taken into account and reflected in appropriate places in the unit standards the concepts etc which are found in the contents of courses that are offered in relation to inspection.

 
2005-05-08

The revised plastics manufacturing qualifications now appear on the NLRD.

The old qualifications and unit standards have now expired (2005-04-13) except for level 2 (2005-06-12).

All new learners should be put on programmes to meet the new standards. Learners currently on learning programmes should adjust their lean ring programmes to the the new requirements.

 
Shortcut to new qualifications on the SAQA web site
Qual ID
Qualification Title
NQF Level
49450 National Certificate: Plastics Manufacturing
2
49449 National Certificate: Plastics Manufacturing
3
49451 Further Education and Training Certificate: Plastics Manufacturing
4
49448 National Certificate: Plastics Manufacturing
5
 
2005-04-21

The revised Qualifications for Plastics Manufacturing have been accepted and registered by the South African Qualifications Authority at their meeting on 13 April 2005.

 
2005-04-21

A revision to the NQF level 2 National Certificate: Industrial Rubber Manufacturing: Mixing OR Extruding OR Moulding OR Calendaring has been accepted by the South African Qualifications Authority at their meeting on 13 April 2005.

The unit standard 8982 or 13136 , Install, test, maintain and commission basic electrical circuits has now been removed. Credits for the qualification need to be adjusted from 132 to 128.

This change has not yet been made on the SAQA qualifications database

 
Quick links

Qualifications for:

  1. Plastics Manufacturing  & Plastics Mnf Revised
  2. Industrial Rubber
  3. Polymer Composites Fabrication
  4. Thermoplastic Fabrication
 
2004-12-24 The revised Qualifications and Unit Standards for volume Plastics Manufacturing were submitted to SAQA, click here the submission. Although this is a compressed archive the download is 1.3 Megabytes in size.
 
2004-03-30

Registered at last! Thermoplastics Fabrication

Qual ID
Qualification Title
NQF Level
24215 National Certificate: Thermoplastic Fabrication Level 2
24217 National Certificate: Thermoplastic Fabrication Level 3
24218 National Certificate: Thermoplastic Fabrication Level 4

Click on the qualification ID to link directly to the SAQA web site and download the qualification details.

 
2004-01-30

Composites Fabrication qualifications have been registered. The registration numbers are:

Qual ID
Qualification Title
NQF Level
36154 National Certificate: Polymer Composite Fabrication Level 2
36155 National Certificate: Polymer Composite Fabrication Level 3
36153 National Certificate: Polymer Composite Fabrication Level 4

Click on the qualification ID to link directly to the SAQA web site and download the qualification details.

 

2004-01-28

The registration of the qualifications for Thermoplastics Fabrication have been held back pending some changes:

SAQA NSB  Committee could not recommend the Thermoplastics qualifications for any further processing by SAQA. The objections  are as inter alia:

  • Narrow Consultation - There is no explicit list of who was consulted.

  • Articulation - This was felt to be very weak.

  • Matrix - For a manufacturing qualification, there was no sense of environmental awareness in terms of relevant Unit Standards nor were there any considerations of Health and Safety issues.

Our comments

To objections 1 and 3 we can respond without difficulty. 

But comment 2 requires further clarification. We are baffled since the same articulation principles were used for Composites Fabrication.

 
2004-01-22

Industrial rubber manufacturing qualifications have at last been registered. Registration numbers for the qualifications are:

Qual ID
Qualification Title
NQF Level
23257 National Certificate: Industrial Rubber Manufacturing: Mixing OR Extruding OR Moulding OR Calendaring Level 2
23258 National Certificate: Industrial Rubber Manufacturing: Mixing OR Extruding OR Moulding OR Calendaring Level 3
23259 National Certificate: Industrial Rubber Manufacturing: Mixing OR Extruding OR Moulding OR Calendaring Level 4
23260 National Certificate: Industrial Rubber Manufacturing: Mixing OR Extruding OR Moulding OR Calendaring Level 5
Click on the qualification ID to link directly to the SAQA web site and download the qualification details.
 
Older entries

Older entries have now been deleted

 
2002-08-12

The plastics manufacturing qualifications now have NLRD numbers

Qual ID
Qualification Title
NQF Level
20888 National Certificate: Plastics Manufacturing Level 2
20889 National Certificate: Plastics Manufacturing Level 3
20890 National Certificate: Plastics Manufacturing Level 4
20891 National Certificate: Plastics Manufacturing Level 5

Click on the qualification ID to link directly to the SAQA web site and download the qualification details.

 
 

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